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Laser Welding Systems for Surface Treatment and Steel Processing

Advanced laser welding technology delivers precision material deposition and surface restoration for steel processing applications. Our systems enable controlled heat input, minimal distortion, and superior metallurgical bonds—critical for high-performance industrial tooling and component repair. With proven expertise in micro-welding and material addition processes, we help manufacturers extend tool life, reduce replacement costs, and maintain tight production tolerances across demanding steel fabrication and surface treatment operations.

Industrial laser welding system performing precision surface treatment on steel component

Our Laser Welding Systems Services

Comprehensive precision welding solutions for steel processing, tool restoration, and advanced surface treatment applications.

Laser Welding Services

High-precision micro-laser welding for steel components with controlled heat input. Enables accurate joining and material build-up from 0.1-2mm depth while preserving surrounding material integrity and dimensional stability.

Material Addition & Restoration

Controlled material deposition using laser and micro-plasma processes to rebuild worn steel tooling. Restores original geometry and performance characteristics without downsizing or scrapping high-value components.

Dies & Moulds Repair

Advanced repair welding for steel dies and moulds of any size using laser, micro-plasma, TIG, and micro-cladding technologies. Maintains hardness and metallurgical properties matching original specifications.

Precision Component Welding

Micro-welding for small steel parts requiring tight tolerances and minimal thermal impact. Supports prototype development, R&D components, and production joining where conventional welding methods prove impractical.

TIG Welding Solutions

Traditional and micro-TIG welding capabilities for steel processing applications requiring versatility. Complements laser systems for larger deposits or specific metallurgical requirements in tool steel repair.

Laser Welding Equipment Sales

Turnkey laser welding systems with complete technology transfer, operator training, and ongoing technical support. Includes 180W industrial-grade equipment, compatible welding wires, and comprehensive process development assistance.

Precision Engineering

Advanced Technology for Superior Steel Processing Results

Our laser welding systems combine cutting-edge micro-welding technology with proven metallurgical expertise to solve complex steel processing challenges. From restoring worn tool steel components to precision joining of critical parts, our 180W laser systems deliver exceptional accuracy with spot sizes from 0.2-2mm and welding depths up to 2mm. The controlled heat input minimizes distortion while maintaining base metal hardness—eliminating costly post-weld heat treatments. Whether you need contract welding services or complete in-house capability development, our solutions preserve tool geometry, extend service life, and significantly reduce production downtime across demanding industrial applications.

Laser welding system with microscope positioning performing precision steel repair
Industry Leaders Trust Us

Proven Performance

Delivering precision laser welding solutions to India's leading manufacturers across automotive, tooling, and industrial sectors.

"Your Turnkey Laser welding machine is very unique and has ensured we get everything under one roof"

Manager, Nypro Forbes Products Pvt. Ltd.

"I strongly recommend your welding services to all pressure die casting industries and tool room to save time and money"

Director, KLN Loykasts

"Initially, We Were Surprised To Note That The Cutters Repaired By You Work Just Like New"

Sr. Manager Mfg Division Bharat Fritz Werner Ltd.

"We recommend your process for mould industries who are time and cost conscious"

Manager, Adept Polymers

"This is the best place"

td88 studio
td88 studio

"Good company"

Ukesh Captan
Ukesh Captan

"We Gladly Recommend Your Repair Services To Any Company Who Want To Save Money On Their Indexable Tooling"

Sr. Manager, Caliper, ABI Soorai Green

"Your Turnkey Laser welding machine is very unique and has ensured we get everything under one roof"

Manager, Nypro Forbes Products Pvt. Ltd.

"I strongly recommend your welding services to all pressure die casting industries and tool room to save time and money"

Director, KLN Loykasts

"Initially, We Were Surprised To Note That The Cutters Repaired By You Work Just Like New"

Sr. Manager Mfg Division Bharat Fritz Werner Ltd.

"We recommend your process for mould industries who are time and cost conscious"

Manager, Adept Polymers

"This is the best place"

td88 studio
td88 studio

"Good company"

Ukesh Captan
Ukesh Captan

"We Gladly Recommend Your Repair Services To Any Company Who Want To Save Money On Their Indexable Tooling"

Sr. Manager, Caliper, ABI Soorai Green

"Your Turnkey Laser welding machine is very unique and has ensured we get everything under one roof"

Manager, Nypro Forbes Products Pvt. Ltd.

"I strongly recommend your welding services to all pressure die casting industries and tool room to save time and money"

Director, KLN Loykasts

"Initially, We Were Surprised To Note That The Cutters Repaired By You Work Just Like New"

Sr. Manager Mfg Division Bharat Fritz Werner Ltd.

"We recommend your process for mould industries who are time and cost conscious"

Manager, Adept Polymers

"This is the best place"

td88 studio
td88 studio

"Good company"

Ukesh Captan
Ukesh Captan

"We Gladly Recommend Your Repair Services To Any Company Who Want To Save Money On Their Indexable Tooling"

Sr. Manager, Caliper, ABI Soorai Green
The Wintegral Difference

Why Choose Wintegral Engineering?

India's pioneering micro-welding specialist with multi-process expertise and proven track record.

Multi-Process Mastery

Complete range of welding technologies—laser, micro-plasma, micro-GT, TIG, and micro-cladding—ensuring optimal process selection for every application.

Precision at Scale

Proven capability handling components from 50 grams to 20+ tons with consistently less than 1% welding defect rate across thousands of repairs.

Comprehensive Support

Full lifecycle assistance from feasibility analysis and process development through production execution, training, and technology transfer for in-house operations.

Industry-Leading Materials

Premium welding consumables sourced from world-renowned suppliers, ensuring metallurgical compatibility and long-term performance in demanding steel processing applications.

About Wintegral Engineering

India's first full-service micro-welding engineering company.

Since 2011, Wintegral Engineering has pioneered precision micro-welding services across India, establishing ourselves as the country's first comprehensive engineering services company specializing in tool repair and advanced welding technologies. Operating state-of-the-art facilities in Bengaluru and Pune, we've built our reputation on solving complex welding challenges that conventional methods cannot address. Our three specialized divisions—Indexable Cutting Tool Repair, Mould and Die Repair, and Laser Welding Fabrication—serve diverse industries from automotive giants like Ashok Leyland to precision manufacturers requiring micro-level accuracy. We've invested heavily in proprietary techniques including hybrid welding processes and maintain the most comprehensive range of micro-welding technologies under one roof. Our commitment to economical repairs, timely deliveries, and superior workmanship has made us the trusted partner for manufacturers who refuse to compromise on quality while managing tooling costs effectively.

14+ YearsSpecialized micro-welding experience
<1% DefectsIndustry-leading quality standards
2 FacilitiesMulti-city operations across India

Frequently Asked Questions

What materials can be processed with laser welding systems?

Our laser welding systems effectively process all common tool steels including H-13, H-21, H-11, P-20, S7, D2, M2, and SS420, as well as non-ferrous metals like titanium, beryllium copper, copper, and aluminum. The systems maintain base metal hardness and metallurgical properties without requiring post-weld heat treatment.

What is the precision capability of your laser welding equipment?

How does laser welding minimize distortion in steel processing?

Can you handle both small precision parts and large industrial components?

What support is provided when purchasing a laser welding system?

How long does the laser welding repair process typically take?

What cost savings can be expected compared to component replacement?

Do you offer contract welding services or only equipment sales?

Need Expert Guidance on Laser Welding Systems?

Our technical team can evaluate your specific steel processing requirements and recommend the optimal welding solution.

Trusted Excellence

Awards and Recognition

Major OEM Partner certification badge

Major OEM Partner

Trusted by industry leaders nationwide

14 years experience achievement badge

14 Years Experience

Pioneering micro-welding since 2011

Multi-city operations certification badge

Multi-City Operations

Bengaluru and Pune facilities

Get Started with Advanced Laser Welding Solutions

Contact our technical team to discuss your steel processing requirements, request sample welding trials, or explore turnkey system options tailored to your manufacturing needs.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +91-93410-59977 You can also send us a quick email at wintegral.engg@gmail.com