What types of tools can Wintegral repair?
We repair all types of indexable cutting tools (milling cutters, boring bars, drills, end-mills, lathe tools), moulds (plastic injection, pressure die-casting, compression, rubber, metal injection), dies, and precision components. We handle tools from all major brands including Kennametal, Sandvik, Seco, Iscar, and others, with no limitations on size—from 50 grams to over 20 tons.
How much can I save compared to buying new tools?
Repair costs typically represent a fraction of new tool replacement costs, with dramatic savings especially on high-value indexable cutting tools, custom tooling, and large moulds. Exact savings vary by tool type and damage extent, but our clients routinely see 60-80% cost reductions compared to purchasing new replacements.
Will repaired tools perform as well as new ones?
Yes. Our repairs restore cutting edges and critical dimensions to original manufacturing tolerances with certified concentricity and straightness. We maintain the same hardness and physical properties as the base metal, and post-repair tool life consistently equals or exceeds the original tool's performance.
What is the typical turnaround time for tool repairs?
Turnaround time depends on the complexity and extent of damage. Simple repairs can be completed within days, while more complex restorations may take 1-2 weeks. We provide estimated delivery times after technical analysis and prioritize urgent jobs to minimize your production downtime.
Which welding process will be used for my repair?
Our technical team analyzes each tool and selects the most appropriate process from laser welding, micro-plasma welding, micro-GT, TIG welding, micro-cladding, or hybrid combinations. The choice depends on material type, damage location, precision requirements, and the need to minimize heat-affected zones.
Do you provide any warranty or guarantee on repairs?
Every repair comes with a certificate verifying concentricity and straightness. We stand behind our workmanship, and our average defect rate of less than 1% reflects our quality commitment. If a repair doesn't meet specifications, we'll work with you to resolve the issue.
Can you repair tools that other shops have refused?
Often, yes. Our multi-process capabilities and experience with challenging repairs allow us to tackle jobs that conventional repair shops cannot handle. We encourage you to contact us for a technical evaluation even if you've been told a tool is beyond repair.
How do I get started with a repair?
Contact us with your tool details and photos of the damage. Our technical team will analyze the repair requirements, provide a quotation with estimated delivery time, and guide you through the shipping or drop-off process. For complex jobs, we may request a completed TDSM (Tool Damage Service Maintenance) questionnaire.