A weld assembly is a manufactured component or structure created by permanently joining two or more metal parts through welding processes. The assembly may involve multiple weld joints, different materials, and various welding techniques selected based on design requirements, material properties, and performance specifications. Weld assemblies are critical in OEM manufacturing where structural integrity, dimensional accuracy, and production consistency are required.
What is a welding service?
A welding service provides professional metal joining capabilities for manufacturers and engineering firms. This includes contract welding, subcontract manufacturing, prototype development, and production welding using various processes like laser, TIG, MIG, or micro-welding. Professional welding services employ certified welders, maintain documented procedures, and follow quality control protocols to ensure consistent results for critical manufacturing applications.
What welding processes do you offer for OEM assemblies?
We offer six welding processes: laser welding for high-precision low-heat applications, TIG/GTAW for aerospace and structural components, micro-plasma and micro-GT for delicate assemblies, MIG/GMAW for production fabrication, and micro-cladding for material addition. Process selection depends on material type, assembly complexity, tolerance requirements, and production volume.
Can you handle both prototype and production welding?
Yes, we support the complete product lifecycle from prototype welding and R&D collaboration through small batch production and full-scale manufacturing. Our flexible approach allows rapid iteration during development while maintaining the process discipline and documentation required for production scaling.
Do you offer NADCAP-compliant welding for aerospace applications?
Yes, we provide NADCAP-compliant manual GTAW welding for aerospace and defense programs requiring strict process adherence, operator qualification, and documentation. This supports aviation, aerospace, and defense components in aluminum, stainless steel, and titanium with full traceability and customer-specific quality requirements.
What materials can you weld for OEM assemblies?
We routinely weld stainless steel, aluminum, titanium, carbon steel, tool steels, and specialty alloys. Material selection and welding process recommendations are based on application requirements, design specifications, and performance criteria. Our engineers can assess material compatibility and recommend optimal welding approaches during the quotation phase.
How do you ensure welding quality and consistency?
Quality is maintained through AWS-certified welders, documented welding procedures, pre-qualified welding parameters, and inspection protocols. We maintain a sub-1% average defect rate through process control, metallurgical testing, and dimensional verification. All assemblies undergo inspection before delivery, with documentation provided for critical applications.
What is your typical turnaround time for welded assemblies?
Turnaround time depends on assembly complexity, welding process, volume, and current production schedule. Prototype welding typically delivers faster than production runs. We provide estimated delivery timelines during the quotation phase and maintain communication throughout production to meet your manufacturing schedule requirements.