What is prototype welding?
Prototype welding is the precision joining of components during the product development phase, before full-scale manufacturing. It requires flexibility to adapt welding processes to evolving designs, tight tolerances to validate engineering concepts, and rapid turnaround to support iterative development cycles. Unlike production welding, prototype welding emphasizes technical collaboration, process documentation, and the ability to handle small quantities while maintaining high quality standards.
What welding processes do you use for prototype development?
We offer laser welding for complex geometries and minimal distortion, precision TIG welding for structural prototype assemblies, and micro TIG welding for delicate or miniature components. The optimal process depends on your material, part geometry, tolerance requirements, and intended prototype testing. Our engineering team recommends the most effective method during the initial design review.
What is the typical turnaround time for prototype welding?
Standard prototype welding projects are completed within 5-10 business days depending on complexity and quantity. Rush services are available for urgent development timelines. Simple single-component prototypes can often be completed in 2-3 days, while complex assemblies requiring fixture development may take 7-14 days. We provide realistic timelines after reviewing your design specifications.
Can you weld prototypes made from different materials?
Yes, we routinely weld stainless steel, aluminum, titanium, carbon steel, and specialty alloys used in prototype development. Our multi-process capability allows us to match welding technology to material requirements. We also support dissimilar metal joining when design specifications require it, using appropriate filler materials and welding parameters.
Do you support design iterations and modifications?
Absolutely. Prototype development is inherently iterative, and we're structured to support rapid design changes. We document welding parameters for each iteration, maintain process flexibility for modifications, and provide technical feedback that informs design improvements. Many clients work with us through multiple prototype revisions before finalizing their design.
What documentation do you provide with prototype welds?
Every prototype welding job includes documented welding parameters, inspection reports with dimensional verification, and photographic documentation of completed welds. For prototypes transitioning to production, we provide comprehensive welding procedure specifications (WPS) that can be used for internal manufacturing or transferred to contract manufacturers.
Can you help transition prototype welding to production?
Yes, we provide complete process transfer support including documented welding procedures, fixture designs, parameter optimization for volume production, and technician training. Many clients use our prototype welding services to validate designs, then either continue with us for small batch production or transfer the proven process to their internal manufacturing teams.
What industries do you serve for prototype welding?
We support medical device manufacturers, automotive R&D teams, aerospace component developers, industrial equipment designers, and precision instrument makers. Our expertise spans sectors where prototype quality, rapid iteration, and technical collaboration are critical to successful product development and market introduction.