Laser Welding Die Repair
Precision laser welding for blown film dies with minimal heat input, preserving die geometry and metallurgical properties. Ideal for repairing worn edges, damaged surfaces, and critical dimensions with exceptional accuracy.
Wintegral Engineering delivers precision repair solutions for blown film dies across India, utilizing advanced micro-welding technologies including laser, micro-plasma, and micro-GT processes. Our expertise addresses critical die damage, wear, and performance issues, ensuring minimal downtime and maximum production efficiency. With facilities in Bengaluru and Pune, we support India's thriving plastics manufacturing sector with economical repairs, superior workmanship, and fast turnaround times that keep your production lines running.
Comprehensive repair solutions for all types of blown film extrusion dies using advanced micro-welding technologies.
Precision laser welding for blown film dies with minimal heat input, preserving die geometry and metallurgical properties. Ideal for repairing worn edges, damaged surfaces, and critical dimensions with exceptional accuracy.
Advanced micro-plasma repair for complex die damage requiring controlled heat application. Suitable for repairing deep wear patterns, thread damage, and structural issues while maintaining dimensional stability.
Controlled material deposition to rebuild worn die surfaces and restore original dimensions. Extends die life by recovering critical geometries without compromising base material integrity or performance characteristics.
Mobile repair services delivered directly to your production facility, minimizing die transportation risks and downtime. Our technicians bring advanced welding equipment and expertise to your location for urgent repairs.
Specialized repair and restoration of die surface textures critical to film quality and performance. Ensures consistent film finish and optical properties after repair using precision micro-welding techniques.
Traditional TIG welding for larger die sections and structural repairs. Provides robust joining and material addition for heavy-duty applications where precision micro-welding is not required.
Wintegral Engineering's blown film die repair services leverage India's most comprehensive suite of micro-welding technologies to restore dies to original specifications. Our multi-process approach—spanning laser, micro-plasma, micro-GT, and hybrid welding—allows us to select the most economical and effective repair method for each unique damage scenario. Whether addressing wear from India's demanding multi-shift production environments or repairing critical damage from material buildup and thermal stress, our certified processes ensure repaired dies perform like new with minimal heat-affected zones and zero dimensional distortion.
Delivering reliable die repair solutions to major industrial clients across automotive, plastics, and manufacturing sectors.
"Initially, We Were Surprised To Note That The Cutters Repaired By You Work Just Like New"
"This is the best place"
"Good company"
"We Gladly Recommend Your Repair Services To Any Company Who Want To Save Money On Their Indexable Tooling"
"I strongly recommend your welding services to all pressure die casting industries and tool room to save time and money"
"Your Turnkey Laser welding machine is very unique and has ensured we get everything under one roof"
"We recommend your process for mould industries who are time and cost conscious"
"Initially, We Were Surprised To Note That The Cutters Repaired By You Work Just Like New"
"This is the best place"
"Good company"
"We Gladly Recommend Your Repair Services To Any Company Who Want To Save Money On Their Indexable Tooling"
"I strongly recommend your welding services to all pressure die casting industries and tool room to save time and money"
"Your Turnkey Laser welding machine is very unique and has ensured we get everything under one roof"
"We recommend your process for mould industries who are time and cost conscious"
"Initially, We Were Surprised To Note That The Cutters Repaired By You Work Just Like New"
"This is the best place"
"Good company"
"We Gladly Recommend Your Repair Services To Any Company Who Want To Save Money On Their Indexable Tooling"
"I strongly recommend your welding services to all pressure die casting industries and tool room to save time and money"
"Your Turnkey Laser welding machine is very unique and has ensured we get everything under one roof"
"We recommend your process for mould industries who are time and cost conscious"
India's first full-service micro-welding job-shop offering unmatched expertise and technology.
Six advanced welding technologies under one roof—laser, micro-plasma, micro-GT, TIG, micro-cladding, and hybrid processes—ensuring the optimal repair solution for every die type and damage scenario, from simple wear to complex structural failures.
Industry-leading quality standards with average welding defect rates below 1%. Every repair is inspected and certified for concentricity, straightness, and metallurgical integrity, ensuring dies perform reliably in India's demanding production environments.
Dedicated to minimizing your production downtime with fast repair cycles and transparent delivery timelines. Our dual-facility model in Bengaluru and Pune ensures responsive service across major industrial regions, with urgent repairs prioritized to meet critical schedules.
Achieve 60-80% savings versus new die procurement while extending tool life through precision restoration. Our repair-first philosophy, combined with economical welding material selection and efficient processes, delivers maximum value without compromising quality or performance.
Skilled engineers and technicians dedicated to precision tool restoration.
Founded in 2011, Wintegral Engineering emerged as India's pioneering multi-service engineering company specializing in micro-welding and precision tool repair. Recognizing the critical need for specialized die and mold repair capabilities in India's rapidly expanding plastics and manufacturing sectors, our founders established the country's first comprehensive micro-welding job-shop. Over 14 years, we've expanded from a single facility in Bengaluru to multi-city operations in Pune, building three distinct service divisions that serve diverse industrial needs. Our journey reflects deep expertise in addressing the unique challenges faced by Indian manufacturers—from humid coastal climates affecting die performance to high-volume production demands requiring minimal downtime. Today, we repair thousands of precision dies annually for leading companies including Ashok Leyland, Wipro, and Brakes India, maintaining our founding commitment to economical repairs, timely deliveries, and superior workmanship.
What types of blown film die damage can Wintegral repair?
We repair all types of blown film die damage including worn die lips, damaged spiral mandrels, material buildup erosion, thread damage, OD wear, surface pitting, and dimensional deviations. Our multi-process welding capabilities handle damage ranging from minor wear to catastrophic failures.
How does die repair compare in cost to purchasing a new die?
What is the typical turnaround time for blown film die repair?
Will repaired dies perform as well as new dies?
Do you offer onsite die repair services?
What welding processes do you use for blown film die repair?
Can you repair dies from any manufacturer?
How do I get a quote for my blown film die repair?
Our technical team is ready to evaluate your repair requirements and recommend the best solution.
Multi-city facilities strategically located to support blown film die repair needs across major industrial regions.
Pan-India
Service Coverage
2 Locations
Operating Facilities
Mon-Sat 9AM-6PM
Service Availability
We accept shipments from all locations and coordinate logistics for safe die transportation and return delivery.
Serving major manufacturers across India since 2011
Highly rated for quality and service excellence
Premium materials from world-renowned suppliers
Share details about your blown film die repair needs and receive a detailed technical assessment and quotation within 24-48 hours.
For immediate assistance, feel free to give us a direct call at +91-93410-59977 You can also send us a quick email at wintegral.engg@gmail.com
For immediate assistance, feel free to give us a direct call at +91-93410-59977 You can also send us a quick email at wintegral.engg@gmail.com