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Aerospace TIG Welding Services for Flight-Critical and Structural Components

Flight-critical components demand zero tolerance for failure. Our aerospace-grade TIG welding services deliver hermetic, code-compliant joints for structural assemblies, pressure-sealed systems, and flight hardware. With NADCAP-aligned processes, certified welders, and controlled penetration profiles, we support aviation and defense programs requiring full traceability, metallurgical verification, and compliance documentation from initial prototype validation through production qualification.

Certified welder performing precision TIG welding on aerospace structural components in controlled environment

Our Aerospace TIG Welding Services

Specialized GTAW processes engineered for aviation-grade structural integrity, hermetic sealing, and code-compliant aerospace manufacturing.

NADCAP Manual GTAW

Certified manual GTAW welding for aerospace and defense components requiring strict documentation, operator qualification, and compliance with industry-specific quality standards for aluminum, stainless steel, and titanium assemblies.

Micro GTAW Welding

Ultra-precision GTAW for aerospace instruments, medical devices, and space-related assemblies involving thin-gauge materials, delicate components, and tightly controlled heat input to preserve dimensional and structural integrity.

Longitudinal Seam GTAW

Continuous seam welding for cylindrical aerospace ducts, pressure systems, and tubular components requiring uniform penetration, leak-tight performance, and long-term reliability in demanding operational environments.

Precision TIG Component Joining

High-accuracy TIG welding for engineering-grade aerospace hardware, structural brackets, and load-bearing assemblies where dimensional control, repeatability, and post-weld machining compatibility are essential.

Prototype Aerospace Welding

Rapid development support for aerospace prototypes and R&D validation, enabling design iteration, process qualification, and pre-production testing with flexible fixturing and technical collaboration.

Flight-Critical Repair Welding

Material addition and weld restoration for flight-critical components, pressure vessels, and structural assemblies requiring metallurgical compatibility, traceability, and certification-ready inspection documentation.

Service Process

Our 5-Step Aerospace TIG Welding Process

Component Assessment and Material Verification

We begin with detailed evaluation of component geometry, material specifications, and welding code requirements. Material certification, cleanliness verification, and joint design review ensure compliance with aerospace standards before welding parameters are established.

Welding Procedure Development and Qualification

Fixturing, Fit-Up, and Pre-Weld Inspection

Controlled GTAW Execution with Real-Time Monitoring

Post-Weld Inspection, Documentation, and Certification

Proven Aerospace Excellence

Trusted by Industry Leaders

Supporting aviation, defense, and space programs with precision TIG welding expertise and certified process control.

"I strongly recommend your welding services to all pressure die casting industries and tool room to save time and money"

Director, KLN Loykasts

"Good company"

Ukesh Captan
Ukesh Captan

"This is the best place"

td88 studio
td88 studio

"Your Turnkey Laser welding machine is very unique and has ensured we get everything under one roof"

Manager, Nypro Forbes Products Pvt. Ltd.

"Initially, We Were Surprised To Note That The Cutters Repaired By You Work Just Like New"

Sr. Manager Mfg Division Bharat Fritz Werner Ltd.

"We Gladly Recommend Your Repair Services To Any Company Who Want To Save Money On Their Indexable Tooling"

Sr. Manager, Caliper, ABI Soorai Green

"We recommend your process for mould industries who are time and cost conscious"

Manager, Adept Polymers

"I strongly recommend your welding services to all pressure die casting industries and tool room to save time and money"

Director, KLN Loykasts

"Good company"

Ukesh Captan
Ukesh Captan

"This is the best place"

td88 studio
td88 studio

"Your Turnkey Laser welding machine is very unique and has ensured we get everything under one roof"

Manager, Nypro Forbes Products Pvt. Ltd.

"Initially, We Were Surprised To Note That The Cutters Repaired By You Work Just Like New"

Sr. Manager Mfg Division Bharat Fritz Werner Ltd.

"We Gladly Recommend Your Repair Services To Any Company Who Want To Save Money On Their Indexable Tooling"

Sr. Manager, Caliper, ABI Soorai Green

"We recommend your process for mould industries who are time and cost conscious"

Manager, Adept Polymers

"I strongly recommend your welding services to all pressure die casting industries and tool room to save time and money"

Director, KLN Loykasts

"Good company"

Ukesh Captan
Ukesh Captan

"This is the best place"

td88 studio
td88 studio

"Your Turnkey Laser welding machine is very unique and has ensured we get everything under one roof"

Manager, Nypro Forbes Products Pvt. Ltd.

"Initially, We Were Surprised To Note That The Cutters Repaired By You Work Just Like New"

Sr. Manager Mfg Division Bharat Fritz Werner Ltd.

"We Gladly Recommend Your Repair Services To Any Company Who Want To Save Money On Their Indexable Tooling"

Sr. Manager, Caliper, ABI Soorai Green

"We recommend your process for mould industries who are time and cost conscious"

Manager, Adept Polymers
The Wintegral Aerospace Advantage

Why Choose Wintegral Engineering for Aerospace TIG Welding?

Delivering precision, compliance, and metallurgical excellence for flight-critical aerospace welding applications.

NADCAP-Aligned Processes

Our manual GTAW welding follows NADCAP-compliant procedures, ensuring strict documentation, operator qualification, and adherence to aerospace industry quality standards.

AWS-Certified Welders

Every aerospace weld is executed by American Welding Society certified technicians with demonstrated proficiency in precision GTAW, material-specific techniques, and code-compliant joint preparation.

Multi-Process Capability

From micro GTAW for delicate assemblies to longitudinal seam welding for pressure systems, we select the optimal process based on material, geometry, and application requirements.

Full Traceability Documentation

Comprehensive welding records, material certifications, inspection reports, and NDT documentation support AS9100 requirements and provide complete manufacturing traceability for flight-critical components.

Precision Aerospace Welding Expertise

Certified welders and metallurgical specialists supporting aviation and defense programs.

Since 2011, Wintegral Engineering has evolved from a specialized tool repair facility into India's most comprehensive precision welding services provider. Our aerospace TIG welding division emerged from a deep understanding of material behavior, thermal control, and metallurgical integrity developed through thousands of critical repair and fabrication projects. We recognized early that aerospace and defense manufacturers required more than standard welding—they needed partners capable of meeting strict code compliance, process documentation, and zero-defect execution. Our multi-city facilities in Bengaluru and Pune house advanced GTAW equipment, certified welding booths, and inspection infrastructure designed specifically for flight-critical work. With less than 1% average welding defect rate and proven experience across aluminum, titanium, and stainless steel aerospace assemblies, we serve aviation manufacturers, defense contractors, and space technology developers who demand both technical excellence and regulatory compliance in every weld.

14+ YearsPrecision welding experience
Multi-CityFacilities in Bengaluru & Pune
<1% Defect RateIndustry-leading weld quality

Frequently Asked Questions

What aerospace materials can you TIG weld?

We specialize in GTAW welding of aerospace-grade aluminum alloys (2024, 6061, 7075), titanium alloys (Ti-6Al-4V, commercially pure titanium), and stainless steel (300 series, precipitation-hardening grades). Material certifications and traceability documentation are provided with every job.

Are your welding processes NADCAP compliant?

Can you handle prototype aerospace components?

What inspection and testing capabilities do you offer?

How do you control weld quality and consistency?

What is the typical turnaround time for aerospace TIG welding?

Do you provide welding procedure development services?

Can you support both contract welding and in-house capability transfer?

Need Aerospace Welding Expertise?

Connect with our certified welding specialists to discuss your flight-critical component requirements and compliance needs.

Certified & Trusted

Awards and Recognition

AWS Certified Welder certification badge

AWS Certified Welders

American Welding Society certified professionals

NADCAP compliance certification logo

NADCAP Compliant

Aerospace industry process compliance

Industry trust and partnership recognition badge

Trusted Partners

Serving leading aerospace manufacturers

Ready to Ensure Flight-Critical Weld Integrity?

Submit your aerospace component specifications and our certified welding engineers will provide a detailed technical proposal with process recommendations, compliance documentation, and delivery timeline.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +91-93410-59977 You can also send us a quick email at wintegral.engg@gmail.com