Wintegral Engineering delivers specialized blow mould machine repair services using advanced micro-welding technologies. Our multi-process approach—including laser welding, micro-plasma, and micro-cladding—restores damaged moulds to original specifications with minimal downtime. With over 14 years of expertise and facilities in Bengaluru and Pune, we provide cost-effective repairs that extend tool life and maintain production quality for blow moulding manufacturers across India.
Our Blow Mould Machine Repair Services
Comprehensive restoration solutions for all types of blow mould machines using advanced welding and material addition technologies.
Laser Welding Repair
High-precision laser welding restores damaged mould surfaces, insert pockets, and critical geometries with minimal heat input. Achieves original tolerances with negligible distortion, ensuring moulds perform like new after repair.
Controlled micro-plasma welding for complex mould repairs requiring fine detail work. Ideal for thin sections, delicate features, and repairs where traditional welding methods risk damage to surrounding areas.
Precision material deposition rebuilds worn or damaged mould sections without downsizing. Restores original geometry, extends tool life, and eliminates costly replacement while maintaining metallurgical integrity.
Traditional TIG welding for larger mould repairs and general restoration work. Provides robust material addition for heavy-duty repairs while maintaining compatibility with various tool steels and mould materials.
Emergency onsite repair services minimize production downtime by bringing our expertise directly to your facility. Ideal for large moulds that cannot be easily transported or when immediate restoration is critical.
Precision Blow Mould Restoration That Saves Time and Money
Wintegral Engineering's blow mould machine repair service combines multiple advanced welding technologies to deliver the most economical and effective restoration solution for each unique repair challenge. Our facilities in Bengaluru and Pune house laser welding, micro-plasma, micro-GT, TIG welding, and micro-cladding capabilities—enabling us to repair moulds of any size, shape, or weight. Using highest-grade welding materials from world-renowned suppliers, we restore damaged moulds to original tolerances while maintaining hardness and physical properties. With an average welding defect rate of less than 1%, our repairs equal or exceed original tool life, keeping your production running smoothly.
Proven Results
Trusted by Leading Manufacturers
Join Ashok Leyland, Brakes India, LMW, and other industry leaders who rely on our expertise.
"We Gladly Recommend Your Repair Services To Any Company Who Want To Save Money On Their Indexable Tooling"
Sr. Manager, Caliper, ABI Soorai Green
"We recommend your process for mould industries who are time and cost conscious"
Manager, Adept Polymers
"Initially, We Were Surprised To Note That The Cutters Repaired By You Work Just Like New"
Sr. Manager Mfg Division Bharat Fritz Werner Ltd.
"Good company"
Ukesh Captan
"This is the best place"
td88 studio
"Your Turnkey Laser welding machine is very unique and has ensured we get everything under one roof"
Manager, Nypro Forbes Products Pvt. Ltd.
"I strongly recommend your welding services to all pressure die casting industries and tool room to save time and money"
Director, KLN Loykasts
"We Gladly Recommend Your Repair Services To Any Company Who Want To Save Money On Their Indexable Tooling"
Sr. Manager, Caliper, ABI Soorai Green
"We recommend your process for mould industries who are time and cost conscious"
Manager, Adept Polymers
"Initially, We Were Surprised To Note That The Cutters Repaired By You Work Just Like New"
Sr. Manager Mfg Division Bharat Fritz Werner Ltd.
"Good company"
Ukesh Captan
"This is the best place"
td88 studio
"Your Turnkey Laser welding machine is very unique and has ensured we get everything under one roof"
Manager, Nypro Forbes Products Pvt. Ltd.
"I strongly recommend your welding services to all pressure die casting industries and tool room to save time and money"
Director, KLN Loykasts
"We Gladly Recommend Your Repair Services To Any Company Who Want To Save Money On Their Indexable Tooling"
Sr. Manager, Caliper, ABI Soorai Green
"We recommend your process for mould industries who are time and cost conscious"
Manager, Adept Polymers
"Initially, We Were Surprised To Note That The Cutters Repaired By You Work Just Like New"
Sr. Manager Mfg Division Bharat Fritz Werner Ltd.
"Good company"
Ukesh Captan
"This is the best place"
td88 studio
"Your Turnkey Laser welding machine is very unique and has ensured we get everything under one roof"
Manager, Nypro Forbes Products Pvt. Ltd.
"I strongly recommend your welding services to all pressure die casting industries and tool room to save time and money"
Director, KLN Loykasts
The Wintegral Difference
Why Choose Wintegral Engineering?
India's first full-service micro-welding job-shop for mould and die repair.
Multi-Process Capability
Six different welding technologies under one roof ensure the most economical and fastest repair method for every job.
Proven Track Record
Over 14 years of experience repairing thousands of precision moulds with less than 1% defect rate.
No Size Limitations
Advanced equipment and multi-city facilities enable repairs from 50 grams to 20+ tons with equal precision and quality.
Superior Materials
Highest-grade welding materials sourced from world-renowned suppliers ensure metallurgical integrity and long-term performance.
About Wintegral Engineering
India's premier micro-welding and tool repair specialists.
Founded in 2011, Wintegral Engineering has grown to become India's one-of-a-kind engineering services company specializing in precision micro-welding and tool repair. Operating three separate verticals from multi-city facilities in Bengaluru and Pune, we serve the complete spectrum of industrial repair needs—from indexable cutting tool restoration to complex mould and die repairs. Our journey began with a vision to provide Indian manufacturers with world-class repair capabilities that were previously unavailable domestically. Today, we're proud to be India's first full-service micro-welding job-shop, trusted by industry leaders like Ashok Leyland, Wipro, and LMW. Our commitment to economical repairs, timely deliveries, and superior workmanship has made us the go-to partner for manufacturers facing critical tooling challenges across pressure die casting, plastic injection moulding, and blow moulding industries.
14+ Yearsof precision repair expertise
2 Facilitiesin Bengaluru and Pune
<1% Defect Rateon all welding repairs
Frequently Asked Questions
What types of blow mould machines can you repair?
We repair all types of blow mould machines regardless of size, shape, or weight. Our multi-process welding capabilities handle extrusion blow moulds, injection blow moulds, and stretch blow moulds. We work with various mould materials including tool steels (H-13, H-21, P-20, D2) and can address damages ranging from insert pocket wear to complete surface restoration.
How long does a typical blow mould repair take?
Repair timelines vary based on damage complexity and mould size. Simple repairs can be completed within 3-5 business days, while complex restorations may require 1-2 weeks. We provide accurate delivery estimates after technical analysis and prioritize urgent repairs to minimize your production downtime. Onsite repair services are available for emergency situations.
Will the repaired mould perform as well as a new one?
Yes. Our repairs restore moulds to original manufacturing tolerances with the same hardness and physical properties as the base metal. Repaired cutting edges and surfaces exhibit negligible radial and axial runout. Post-repair tool life equals or exceeds original performance, and every repair comes with a certificate verifying concentricity and straightness.
How much can I save compared to buying a new mould?
Repair costs are typically 30-70% lower than new mould procurement, depending on damage extent and mould complexity. Beyond direct cost savings, you also avoid long lead times for new mould manufacturing (often 8-16 weeks) and eliminate production downtime. We provide detailed quotations after technical analysis to ensure transparency.
Do you offer onsite repair services?
Yes, we provide onsite repair services for large blow moulds that cannot be easily transported or when immediate restoration is critical to production schedules. Our technicians bring necessary welding equipment and expertise directly to your facility, minimizing downtime and logistics challenges associated with large mould transportation.
What welding process do you use for blow mould repairs?
We select from six different welding technologies based on your specific repair needs: laser welding, micro-plasma welding, micro-GT, TIG welding, micro-cladding, and hybrid laser-micro GT. This multi-process approach ensures we use the most economical and technically appropriate method for each repair, optimizing quality and cost-effectiveness.
Can you repair texture damage on blow moulds?
Yes, we offer specialized texture repair services that restore mould surface finish and pattern integrity. This is particularly important for blow moulding applications where surface quality directly affects the appearance and marketability of final products. Our micro-welding technologies enable precise texture restoration without affecting surrounding areas.
What happens after I send you my damaged mould?
Upon receiving your mould, our technical team conducts a thorough damage analysis and recommends the optimal repair approach. We provide a detailed quotation with delivery timeline for your approval. After approval, repairs proceed using the selected welding process. Before dispatch, we perform comprehensive inspection and can share inspection images if requested. Every repaired mould includes quality certificates.
Need Urgent Mould Repair?
Our technical team is ready to evaluate your repair needs and provide a detailed quotation with delivery timeline.
Quality & Trust
Awards and Recognition
ISO Quality Standards
Adherence to international quality management
Industry Trusted
Preferred by Fortune 500 manufacturers
Precision Welding Excellence
Advanced micro-welding technology certification
Ready to Restore Your Blow Mould Machines?
Fill out the form below and our technical team will contact you within 24 hours to discuss your repair requirements and provide a detailed quotation.